Pump Affinity Laws Explained
The pump affinity laws relate flow, head, and power to pump speed for the same pump and impeller. Learn the three scaling formulas, a worked example, and key limitations.
Definition
The pump affinity laws (also called fan laws or similarity laws) are a set of approximate proportional relationships that predict how flow rate, head, and power change when the rotational speed of a centrifugal pump (or fan) changes. They apply to the same pump with the same impeller diameter. Flow scales linearly with speed, head scales with the square of speed, and power scales with the cube of speed.
Why it matters
Variable speed drives (VSDs) are common in modern process plants. The affinity laws let engineers quickly estimate the new flow, head, and power when a pump speed is changed — without re-reading the full pump curve. The cubic power relationship is especially important: a small speed reduction yields a large energy saving, which is why VSD-driven pumps are a primary energy efficiency measure in industry.
Formula
Units involved
- •Q — flow rate in m³/h, L/s, gpm, etc.
- •H — head in metres, feet, etc.
- •P — power in kW, hp, W, etc.
- •N — rotational speed in rpm
- •N₂/N₁ — speed ratio, dimensionless
Concept diagram
Worked example
A pump runs at 1,000 rpm delivering 100 m³/h flow, 40 m head, and consuming 10 kW. The speed is increased to 1,200 rpm. What are the new flow, head, and power?
- 01Speed ratio = N₂ / N₁ = 1200 / 1000 = 1.2
- 02Q₂ = 100 × 1.2 = 120 m³/h
- 03H₂ = 40 × 1.2² = 40 × 1.44 = 57.6 m
- 04P₂ = 10 × 1.2³ = 10 × 1.728 = 17.28 kW
Q₂ = 120 m³/h; H₂ = 57.6 m; P₂ = 17.28 kW
Common mistakes
- •Using the affinity laws with different impeller diameters — these formulas assume the same impeller. Impeller trimming has its own set of affinity relationships and is less accurate.
- •Expecting exact results — the affinity laws are approximate. Real pump performance deviates because efficiency changes with speed, and the system curve interaction shifts the operating point.
- •Forgetting the cubic power relationship — a 20% speed increase raises power by 73% (1.2³ = 1.728). Conversely, a 20% speed reduction cuts power by 49% (0.8³ = 0.512). The impact on power is much larger than on flow.
- •Applying the laws to positive displacement pumps — affinity laws apply to centrifugal (and axial) machines. Positive displacement pumps have a roughly linear flow-speed relationship but different head and power behaviour.
- •Ignoring the system curve — the affinity laws predict the pump curve shift, but the actual operating point is where the shifted pump curve intersects the system curve. If the system curve has a large static head component, the flow change may be less than the affinity law predicts.
When to use the calculator
Use the Pump Affinity Laws calculator when you have a known operating point at one speed and need to predict flow, head, and power at a different speed. Enter the original values and the new speed to get the scaled results instantly.